Preparation of green-solvent-based polyamide nanofiber membrane and its air filtration performance

Objective The epidemic of COVID-19 and its variants is endangering human health. Wearing protective masks can effectively reduce the infection risk by resisting the inhalation of the polluted air containing the coronavirus. Electrospun polyamide nanofibers can be used as the core layer of protective masks and have lately received growing attention because of their high filtration performance and robust mechanical properties. However, existing electrospun polyamide nanofiber filters are usually prepared from toxic solvents which could cause severe environmental pollution and endanger workers' health, hence, their practical application should be restricted. Therefore, it is imperative to seek and develop green-solvent-based polyamide nanofiber filters. Method Innovative polyamide nanofiber filters were developed by direct electrospinning technique based on green solvents (Fig. 1). Ethanol as the solvent and water as the nonsolvent were adopted to prepare the green-solvent-based polyamide (GSPA) nanofibers by designing spinning solutions with different ethanol/water mass ratios (i.e., 10: 0, 9: 1, 8: 2, 7: 3, and 6: 4) . During electrospinning process, the working voltage, tip-to-collector distance, and solution extrusion speed were set as 30 kV, 15 cm and 1 mL/h, respectively. The nanofibers prepared with the different ethanol/water ratios were denoted as GSPA - 0, GSPA - 1, GSPA - 2, GSPA-3, and GSPA-4, respectively. Results It was found that water content had a great influence on the morphological structures of polyamide nanofibers (Fig. 2) - After introducing a small amount of water, the obtained GSPA - 1 nanofibers featuring thinner diameter of 332 nm were compared to the GSPA-0 nanofibers (499 nm). The enhanced conductivity (10. 5 μS/cm) of waterborne spinning solutions (Fig. 3) stimulated more charges on spinning jets and led to larger electrostatic force, thus greatly elongating the jets and thinning the fiber diameter. However, with the further increment of water concentrations from 20% to 40%, the obtained fibers exhibited an increased average diameter ranging from 443 to 1 553 nm, which was mainly attributed to the larger viscosity of spinning solutions. Although water cannot dissolve polyamide, homogenous waterborne polyamide/ethanol solutions can still be obtained with different ethanol/water mass ratios within a broad area in the stable region (Fig. 3) - The average pore size of GSPA -1 membranes decreased by 55% compared with that of GSPA-0 membranes, contributing to high filtration efficiency. Moreover, with different concentrations (10%, 20%, 30%) of water, the fluffy structure of GSPA nanofibers were achieved with a high porosity (> 80%), which would offer more passageways to transmit air rapidly. As the water concentration increased, the breaking strength of membranes increased at first and then decreased (Fig. 5), and the GSPA- 1 membranes exhibited the highest breaking strength of 5. 6 MPa, which was believed to be related to the enhanced entanglements and contacts among the adjacent fibers because of the small fiber diameter. The GSPA -1 membranes displayed the highest filtration efficiency (99. 02%) for the most penetration particles (PM0.3) by virtue of the small fiber diameter but suffered from poor permeability with a pressure drop of 158 Pa. Moreover, the GSPA- 1 membranes possessed the highest quality factor of 0. 029 3 Pa, suggesting the optimal filtration performance among different GSPA membranes. A high PM0.3 removal efficiency (>95%) was achieved for GSPA-1 filters under various airflow velocities ranging from 10 to 90 L/min (Fig. 7). Compared with conventional melt-blown fibers, the GSPA nanofibers featured a smaller diameter and higher Knudsen number (Fig. 8), and PM0.3 were captured mainly on the surfaces of green polyamide nanofibers (Fig. 9), demonstrating the higher adsorption ability benefiting from the larger specific surface area. Conclusion A cleaner production of polyamide nanofibers for air filtration was proposed by direct electrospinning based on green and sustaina le binary solvents of water and ethanol. For the first time, the structure including fiber diameter, porosity, and pore size of electrospun polyamide nanofibers were precisely tailored by manipulating water concentration in spinning solutions. The prepared environmentally friendly polyamide nanofiber filters feature the interconnected porous structure with the nanoscale ID building blocks (332 nm), mean pore size (0.7 μm), and porosity (84%), thus achieving efficient PM0.3 capture performance with the filtration efficiency of 99. 02% and pressure drop of 158 Pa, which could be comparable to previous toxic-solvent-processed nanofibers. Moreover, the GSPA nanofibers exhibit robust mechanical properties with an impressive breaking strength (5 . 6 MPa) and elongation (163. 9%), contributing to withstanding the external forces and deformation in the practical assembly and usage of resultant filters. It is envisaged that the green-solvent-based polyamide nanofibers could be used as promising candidates for next-generation air filters, and the proposed waterborne spinning strategy can provide valuable insights for cleaner production of advanced polyamide textiles. © 2023 China Textile Engineering Society. All rights reserved.

Nanofibrous Polymeric Membranes for Air Filtration Application: A Review of Progress after the COVID-19 Pandemic

Air pollution is one of the major global problems causing around 7 million dead per year. In fact, a connection between infectious disease transmission, including COVID-19, and air pollution has been proved: COVID-19 consequences on human health are found to be more severe in areas characterized by high levels of particulate matter (PM). Therefore, after the COVID-19 pandemic, the production of air filtration devices with high filtration efficiency has gained more and more attention. Herein, a review of the post-COVID-19 pandemic progress in nanofibrous polymeric membranes for air filtration is provided. First, a brief discussion on the different types of filtration mechanism and the key parameters of air filtration is proposed. The materials recently used for the production of nanofibrous filter membranes are presented, distinguishing between non-biodegradable polymeric materials and biodegradable ones. Subsequently, production technique proposed for the fabrication of nanofibrous membranes, i.e., electrospinning and solution blow spinning, are presented aiming to analyze and compare filtration efficiency, pressure drop, reusability and durability of the different polymeric system processed with different techniques. Finally, present challenges and future perspectives of nanofibrous polymeric membranes for air filtration are discussed with a particular emphasis on strategies to produce greener and more performant devices. © 2023 The Authors. Macromolecular Materials and Engineering published by Wiley-VCH GmbH.

Biobased polymer SF/PHBV composite nanofiber membranes as filtration and protection materials

With the emergence of the COVID-19, masks and protective clothing have been used in huge quantities. A large number of non-degradable materials have severely damaged the ecological environment. Now, people are increasingly pursuing the use of environmentally friendly materials to replace traditional chemical materials. Silk fibroin (SF) and Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) have received increasing attention because of their unique biodegradability and biocompatibility. In this paper, a series of biodegradable SF/PHBV nanofiber membranes with different PHBV content were fabricated by using electrospinning technology. The morphology of the electrospun SF/PHBV composite nanofiber was observed by scanning electron microscopy (SEM). The average diameters of the pure SF, SF/PHBV (4/1), SF/PHBV (3/1), and SF/PHBV (2/1) nanofibers were 55.16 ± 12.38 nm, 75.93 ± 21.83 nm, 69.35 ± 21.55 nm, and 61.40 ± 12.31 nm, respectively. Fourier transform infrared (FTIR) spectroscopy and X-ray diffraction (XRD) were used to explore the microstructure of the electrospun SF/PHBV composite nanofiber. The crystallization ability of the composite nanofiber was greatly improved with the addition of PHBV. The results of thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) indicated that the thermal stability of SF was better than PHBV obviously, so SF could improve the thermal stability of the composite materials within a certain range. The mechanical properties of the electrospun nanofiber membranes were evaluated by using a universal testing machine. In general, the elongation of the composite nanofiber membranes decreased, and the breaking strength increased with the addition of PHBV. The small pore size of the nanofiber membranes ensured that they had good application prospects in the field of filtration and protection. When the spinning time was 1 h, the filtration efficiency of SF/PHBV/PLA composite materials remained above 95%. © 2021 The Textile Institute.

Biocompatible curcumin coupled nanofibrous membrane for pathogens sterilization and isolation.

Airborne transmission of pathogens is the most probable cause for the spread of respiratory diseases, which can be intercepted by personal protective equipment such as masks. In this study, an efficient antiviral personal protective filter was fabricated by coupling the biocompatible curcumin (CCM) with nanofibrous polytetrafluoroethylene (PTFE) membrane. The CCM extracted from plants was first dissolved in acidified ethanol at a certain pH and temperature to optimize its loading concentration, antiviral activation, and binding forces on the polyethylene terephthalate (PET) support to form a pre-filtration layer at the front section of the filter. Ultrathin PTFE membrane was then fabricated on the antibacterial-antiviral PET support (A-A PET) by controllable heating lamination. This functional layer of the filter exhibits good gas permeance (3423.6 m3/(m2·h·kPa)) and ultrafine particles rejection rate (>98.79%). Moreover, the obtained A-A filter exhibit a high antibacterial rate against a variety of bacteria (E. coli, B. subtilis, A. niger, and Penicillium were 99.84%, 99.02%, 93.60%, 95.23%, respectively). Forthwith virucidal (SARS-CoV-2) efficiency of the A-A filter can reach 99.90% for 5 min. The filter shows good stability after 10 heating cycles, demonstrating its reusability.

Multistage-Split Ultrafine Fluffy Nanofibrous Membrane for High-Efficiency Antibacterial Air Filtration.

Antibacterial air filtration membranes are essential for personal protection during the pandemic of coronavirus disease 2019 (COVID-19). However, high-efficiency filtration with low pressure drop and effective antibiosis is difficult to achieve. To solve this problem, an innovative electrospinning system with low binding energy and high conductivity was built to enhance the jet splitting, and a fluffy nanofibrous membrane containing numerous ultrafine nanofibers and large quantities of antibacterial agents was achieved, which was fabricated by electrospinning polyamide 6 (PA6), poly(vinyl pyrrolidone) (PVP), chitosan (CS), and curcumin (Cur). The filtration efficiency for 0.3 µm NaCl particles was 99.83%, the pressure drop was 54 Pa, and the quality factor (QF) was up to 0.118 Pa-1. CS and Cur synergistically enhanced the antibacterial performance; the bacteriostatic rates against Escherichia coli and Staphylococcus aureus were 99.5 and 98.9%, respectively. This work will largely promote the application of natural antibacterial agents in the development of high-efficiency, low-resistance air filters for personal protection by manufacturing ultrafine nanofibers with enhanced antibiosis.

Large-Scale Blow Spinning of Nanofiber Membranes for Highly Efficient Air Mechanical Filtration with Antibacterial Activity

The demand for air filtration products has increased significantly with the aggravation of air pollution and the pandemic of coronavirus disease (COVID-19). It is urgently needed to develop an air filtration membrane that exhibits lasting filtration performance and antibacterial activity. Herein, we report a large-scale blow spinning technique to produce polyvinylidene fluoride (PVDF) nanofiber membranes for highly efficient air mechanical filtration and its antibacterial modification by adding the silver nanoparticles (AgNPs). The PVDF nanofiber membrane with an area density of only 1.0 g/m2 exhibits the highest filtration efficiency of 98.63% for the particle with a size of 0.3 μm. After eliminating static electricity, there is almost no reduction in the filtration efficiency of particulate matter with a size larger than 1 μm and only 4.69% decrease in the particulate matter with a size of 0.5 μm. Hence, the PVDF nanofiber membrane with nanostructures for air filtration works mainly by the means of mechanical filtration. To inhibit the survival or growth of the intercepted bacteria on the membrane, the PVDF/AgNPs nanofiber membrane was fabricated by adding AgNPs to PVDF nanofibers, which exhibits the strongest antibacterial activity of more than 99% and an excellent filtration efficiency similar to that without adding AgNPs. The nanofiber membrane with antibacterial activity is expected to extend the service or storage time or be reused without loss of filtration performance. Additionally, large-scale production of nanofiber filtration membranes has been realized using a multi-needle blow spinning machine. © 2022 American Chemical Society.

Piezoelectric Nanofiber Membrane for Reusable, Stable, and Highly Functional Face Mask Filter with Long-Term Biodegradability

The emergence of the SARS-CoV-2 pandemic and airborne particulate matter (PM) pollution has led to remarkably high demand for face masks. However, conventional respirators are intended for single use and made from nondegradable materials, causing serious concern for a plastic-waste environmental crisis. Furthermore, these facemasks are weakened in humid conditions and difficult to decontaminate. Herein, a reusable, self-sustaining, highly effective, and humidity-resistant air filtration membrane with excellent particle-removal efficiency is reported, based on highly controllable and stable piezoelectric electrospun poly (l-lactic acid) (PLLA) nanofibers. The PLLA filter possesses a high filtration efficiency (>99% for PM 2.5 and >91% for PM 1.0) while providing a favorable pressure drop (≈91 Pa at normal breathing rate) for human breathing due to the piezoelectric charge naturally activated by respiration through the mask. The filter has a long, stable filtration performance and good humidity resistance, demonstrated by a minimal declination in the filtration performance of the nanofiber membrane after moisture exposure. The PLLA filter is reusable via common sterilization tools (i.e., an ultrasonic cleaning bath, autoclave, or microwave). Moreover, a prototype of a completely biodegradable PLLA nanofiber-based facemask is fabricated and shown to decompose within 5 weeks in an accelerated degradation environment. © 2022 Wiley-VCH GmbH